Successfully competed for the creation of a national pilot city for the digital transformation of small and medium-sized enterprises (SMEs);
Five enterprises were shortlisted for the first batch of national excellence-level smart factories, the number of which ranked first in the province;
Lead the Sunan special steel materials cluster among the "national team", to become the only national steel industry in the field of advanced manufacturing clusters ......
February 5, the first working day of the new year, in the Jiangsu Provincial Party Committee, the provincial government held the province's "a center, a base, a hub" construction to promote the meeting, "Nanjing elements" frequently appear.
Focus on the implementation of the strategy of industrial strength, accelerate the construction of a more competitive modern industrial system. Around the province's "a center, a base and a hub" construction goals, Nanjing has always been adhering to the real economy, the construction of strong industrial city as the old and new kinetic energy conversion of the top priority, the implementation of the manufacturing industry, "wisdom to change the number of network" action, to accelerate the development of new qualities in accordance with local conditions, to create new areas, create new value, shaping new momentum, "Made in Nanjing" cluster into a momentum, quantity and quality of modern industrial system. Productivity, and constantly open up new areas, create new value, shaping new momentum, "Made in Nanjing" cluster into a momentum, quantity and quality rise.
Riding the "national pilot" train
Driving Digital Transformation in SMEs
"In terms of resource optimization, we have established mathematical models for all production resources and modeled the discrete events of each production element and production process in the production process, providing the optimal solution of production efficiency through virtual simulation and digital twin technology, and realizing the optimization prediction before going into production." Introduced by the relevant person in charge of Nanjing Ubi Electric Technology Co.
Nanjing UBE Electric has planned the overall program of digital transformation with cost, quality and efficiency as the core, and has applied a lot of intelligent equipments such as robot debugging and assembling, intelligent standing library, etc., which saves manpower and improves the production efficiency, meanwhile, the inventory fund of raw materials, finished products and semi-finished products has been reduced by 20%, and the research and development efficiency has been improved by 30%.
Small and medium-sized enterprises (SMEs) are the driving force of high-quality economic and social development, and an important force in promoting the integration of the digital economy and the real economy. In June last year, Nanjing was successfully selected as a national pilot city for the digital transformation of small and medium-sized enterprises (SMEs), focusing onSmart Grid, Integrated Circuits and Smart Manufacturing Equipment3 pilot industry segments, and actively explore the formation of small and medium-sized enterprise digital transformation "Nanjing experience".
Why did you choose these 3 industries?
The relevant person in charge of Nanjing Industry and Information Technology Bureau said that the smart grid is an advantageous industry in Nanjing, with a long industrial chain, large revenue scale and many market players, and it has successfully ranked among the first batch of advanced manufacturing clusters in the country; integrated circuits are the key strategic emerging industries in Nanjing, with a number of industrial science and technology innovation platforms such as the National Automated Technology Innovation Center for Integrated Circuit Design and the National Center for Innovation of Third-Generation Semiconductor Technology (Nanjing), and so on. IC is a key strategic emerging industry in Nanjing, with a number of industrial science and technology innovation platforms such as the National IC Design Automation Technology Innovation Center, the National Third Generation Semiconductor Technology Innovation Center (Nanjing), and a number of industry chain quality enterprises; intelligent manufacturing equipment is relatively complete, especially in the field of industrial robots, industrial mother machine, rail transportation and other areas of competitive advantage, with a number of domestic leading enterprises. In addition, relying on the advantages of Nanjing's software and information service industry and intelligent manufacturing equipment industry, nearly 100 excellent digital transformation service providers have been cultivated.
In order to solidly promote the city's SME Digital Transformation City Pilot, Nanjing has issued the Nanjing SME Digital Transformation City Pilot Implementation Plan and the Nanjing SME Digital Transformation City Pilot Implementing Rules for the Use and Management of the Central Financial Scholarship Funds (for Trial Implementation), which provide a careful planning and systematic deployment of the main objectives, key tasks, safeguard measures and support policies.
The overall goal is:By the end of the pilot period in 2026, the city will promote no less than 650 industrial small and medium-sized enterprises to complete the digital transformation around three subsectors, namely smart grid, intelligent manufacturing equipment and integrated circuits, and the digitization level of all of them will reach Level 2 or above. The proportion of industrial SMEs in the pilot industries whose digitization level reaches Level 2 or above will be no less than 95%.
Production digitization, management digitization, marketing digitization ...... Nowadays, more and more small and medium-sized enterprises to ride on the digitalization "express".
In the busy production line of Nanjing CLP Panda Lighting Co., Ltd, equipped with multiple automated and intelligent equipment, each standard workstation of the assembly line is equipped with industrial control machine, code scanning platform and voice broadcasting system to collect real-time data of the production process. "It has greatly improved production management capability, production efficiency and product quality, and the defective product rate has been reduced from 11.26% to 10.94%," said the relevant person in charge of Panda Lighting.
Nanjing Myriad Bio-medical Electronics Co., Ltd. has built a "digital integrated operating room" intelligent factory integrating operating room equipment monitoring, data analysis, remote diagnosis and other functions, reducing operating costs by 20%, shortening the product development cycle by 20%, improving production efficiency by 20%, and maintaining a revenue growth rate of about 25% in recent years. In recent years, the company has maintained an annual revenue growth rate of about 25%.
Pilot to promote transformation, transformation to push the pilot, the pilot period formed during the good experience and good practices and good policies, and in a timely manner to promote the city's manufacturing industry wisdom to change the number of network linkage of the long-term mechanism.
Zijun (Zijinshan Observation micro-signal: njzjsgc) was informed that, as a next step, Nanjing will promote the pilot enterprise solicitation, service provider selection, transformation project implementation and other pilot tasks in phases, focusing on from thethreefoldPowering up -
Focus on Business Needs
Priority will be given to pilot sub-sector-specific small and medium-sized enterprises (SMEs) and regulated industrial SMEs into the scope of transformation, with a focus on promoting enterprises to carry out in-depth digitalization of production processes and other key business aspects.
Strengthening Digital Enablement
Focusing on promoting the application of artificial intelligence, large models and other technology scenarios, the national organization selected a number of digital service providers, research and development of a number of "small, fast, light and accurate" digital products and solutions.
Promoting "chain" transformation
Promote the chain of main enterprises to strengthen the transformation ability output and business synergy, lead and drive the transformation and upgrading of small and medium-sized enterprises in the chain, promote the overall digital transformation of industrial clusters, and strive to "try to become a batch, drive a piece of", and promote the city's manufacturing industry "wisdom to change the number of network connection" to a new level. New Steps.
Seizing opportunities for "national action"
Playing a good "first move" in gradient cultivation
A sheet of aluminum by the robotic arm easily "pinch", sent to the CNC punch press a few seconds, a window frame appeared in the aluminum plate ...... in the door products production of Nanjing Connie Electromechanical Co. Robots become the "protagonist".
The Ministry of Industry and Information Technology's latest announcement of the country's first batch, a total of 235 excellence-level smart factory project list, Connie electromechanical and Nanjing Iron and Steel, China Electrotechnology fourteen, Guodian Nanrui control, Yangzi Petrochemical 5 Nanjing enterprises were selected, the number of the province ranked first.
What is an excellence-level smart factory? At the 2024 World Intelligent Manufacturing Conference held in Nanjing last December, the "National Intelligent Factory Gradient Cultivation Action" was released to build an intelligent gradient cultivation system from the basic level, advanced level, excellence level to navigation level.
Among them, the excellence level intelligent factory should be at the leading level of the same industry in China in terms of design, production and operation data integration, intelligent control of manufacturing equipment, online optimization of the production process, comprehensive optimization of the whole life cycle of the product and the whole link of the supply chain, multi-scenario system-level intelligent application, and the main technical and economic indicators, and play a leading role in leading the industry.
Focus on the Connie electromechanical glass bonding intelligent workshop, the machine is to the glass automatically coated with glue, "unmanned factory" production scene is being staged. Give orders to the "brain" is the production command and control center, only to see the wisdom of the big screen figures constantly jumping, the production plan, order information, the workshop robot's real-time working conditions, etc. at a glance, dozens of staff members of the computer nervous busy, each responsible for the organization of production, equipment management, materials management and other aspects.
Not long ago, Connie electromechanical intelligent painting workshop put into trial operation, 7 sets of electrostatic spinning cup spraying robot instead of manual spraying, to ensure the consistency of spraying and film uniformity at the same time, the paint utilization rate increased by 30%. "In the future, according to the needs of the production, more processes will realize the 'machine for human' , capacity and productivity will continue to improve." Xu Ci, Director of Engineering Department of Connie E&M, said.
Turning to the excellent level of intelligent factory "file", each "masterpiece".
CEC's 14th Institute has been deeply engaged in the digital transformation of the discrete electronic information manufacturing industry, and has successfully created the "Rui Zhi" brand of independent industrial software, which actively empowers the industry chain's digital transformation, and has served 15 industries and more than 1,000 enterprises, including aviation, aerospace, electronics, and armaments.
As a leader in digitization of traditional industries, Nangang has formed emerging industry clusters such as intelligent manufacturing and industrial internet through the in-depth integration of advanced digital technologies such as artificial intelligence, 5G, digital twin and steel manufacturing, as well as exporting its own digitization capabilities to the outside world, and has already served 22 industries and more than 20,000 enterprise customers. YPC's intelligent factory covers 21 intelligent application scenarios, while using 5G technology to shape a new model of intelligent manufacturing, comprehensively promoting the development and application of 5G+ intelligent production, safety, environmental protection, equipment, emergency command and other business scenarios.
"At present, the construction of smart factories is moving from pilot demonstration to a new stage of scale promotion and frontier exploration, and the next step will be to take gradient cultivation as the core to accelerate scale promotion and frontier exploration." Hu Jianbo, vice president of the China Academy of Information and Communication Research, introduced.
Seize the development opportunities, play a good "first move". Nanjing Bureau of Industry and Information Technology relevant person in charge of the introduction, the next step Nanjing will continue to implement the national and provincial, municipal wisdom on the promotion of manufacturing industry to change the number of network to network deployment, with a new generation of information technology and advanced manufacturing technology in-depth fusion of the main line, in order to improve the quality of the cost reduction and efficiency and value-creation reshaping as the goal to promote the scene for the hand, the implementation of smart factory gradient construction action, accelerate the digital network of manufacturing industry Intelligent development.
Leading a "national team"
Striving for the "tip of the pyramid"
Creating "1 Center"
Leading science and technology innovation center for special steel and high-end alloy industry. Construction of 3 positions
It is the world's leading advanced manufacturing base for special steel and high-end alloy materials, a globally renowned highland for open cooperation in the field of special steel and high-end alloys, and a globally renowned talent gathering resort for special steel and high-end alloy industry.
On January 22, Nanjing City, led by the Sunan Special Steel Materials National Advanced Manufacturing Cluster to promote the meeting clearly put forward, by 2027, the cluster's leading industries strive to reach the scale of production value1 trillion dollars,Breakthroughs in key core materials and technologies50 or moreand other specific objectives.
Special steel and high-end alloy materials is the "tip of the pyramid" of advanced metal materials, undertaking the development of national defense and military industry, high-end manufacturing to provide high-precision materials, a major mission. After decades of sustained development, Nanjing, Wuxi, Suzhou, Changzhou, Zhenjiang and other five cities in southern Jiangsu Province has gradually established a leading scale, high-end varieties, supporting the perfect special steel and high-end alloy industry system, the cluster leading industry output valueOver 820 billion dollarsProduction of special steel and high-end alloysAbout 30 million tonsShare in nationalNearly 30%The first place is in theworld's firstThe
In 2024, the NJ-ledSunan Special Steel Material ClusterSuccessfully won the competition in the national advanced manufacturing clusters, in one fell swoop to fill the gaps in this track, and become the only national advanced manufacturing clusters in the field of the iron and steel industry in the country.The Yangtze River Delta (including Jiangxi) Large Aircraft Cluster with Nanjing's ParticipationSynchronized into the "national team", plus the first batch of software and information services cluster, new power (smart grid) cluster, so far, Nanjing advanced manufacturing clusters "national team" cumulative has reached4The
"Special steel spine, cast the foundation of a strong country". Nanjing as the cluster's lead city, in recent years, focusing on promoting the transformation and upgrading of the special steel industry, the industry's high-quality development has taken new steps.High-end development of the industry is fruitful
Focusing on automobile manufacturing, aerospace, high-end equipment and other downstream industrial needs, the company has actively attacked the shortage of special steel and high-end alloy varieties, and has built an important domestic and international production base of high-performance special steel plates, with an increasing number of high-value-added and high-technology products, such as 9% nickel steel, ultra-high-strength wear-resistant steel and other products have become the national single-champion products, and more than 100 superior steel varieties, such as large-thickness stop-cracking steel and Danxia weathering steel, have reached the international advanced level, providing solid and reliable material support for many large and heavy weapons and key projects. More than 100 superior and special steel varieties, such as large-thickness stop-cracking steel, Danxia weathering steel, etc., have reached the international advanced level, providing solid and reliable material support for many great powers and key projects.
Digital intelligence empowerment at the forefront
In-depth promotion of the industry's "wisdom to change the number of network connection" action, the completion of the industry's industrial Internet logo resolution of the second level nodes and the national industrial Internet platform, the cluster of key processes CNC rate of 90%. relying on the advantages of the development of digital intelligence, Nanjing is actively creating the "AI + steel "National artificial intelligence industry application demonstration base.
Green and low-carbon transition advances in depth
The city's leading iron and steel enterprises have all completed the ultra-low emission renovation, and the emission of major pollutants in the past three years cumulativeDown around 50%The company will actively promote and apply the latest energy-saving and carbon-reducing technologies. Actively promote and apply the latest energy-saving and carbon-reducing technologies, build a low-carbon ecological system for the whole process and coverage of the industry, significantly reduce the comprehensive energy consumption of tons of steel, and effectively improve the ability to guarantee the diversification of scrap steel resources.2024, Nanjing's "Ultra-low Emission Reconstruction of the Whole Process of Iron and Steel Enterprises" has been selected as a positive typical case by the Ministry of Ecology and Environment.
Among them, the leading enterprise Nangang has successfully created a national-level intelligent factory and built the industry's first integrated intelligent operation center, and the Meigang 5G Industrial Internet of Things Laboratory has been efficiently empowered. "At present, Nanshan Steel's output of thick plate special steel has exceeded 5 million tons, with the first market share in the country. Up to now, Nangang's products provide indispensable key materials for more than 300 major powers." The relevant person in charge of Nanshan Steel introduced.
Among the national advanced manufacturing clusters, not only is the history of Sunan special steel development "milestone", but also to promote the high-quality development of special steel industry "new starting point".
Promote the meeting, five cities in Southern Jiangsu Province jointly signed the "Southern Jiangsu special steel materials cluster co-operation agreement", "special steel industry digital transformation promotion center" was unveiled and established, the relevant departments, industry experts, leading enterprises gathered to talk about the development of special steel, and plan for the construction of clusters. The relevant departments, industry experts and leading enterprises gathered together to talk about the development of special steel and plan the construction of cluster.
The main road is simple, and practical work is important. It is reported that the next step, Nanjing will further play the role of the lead city, together with other cities in southern Jiangsu Province, focusing on the needs of the national strategy, to further strengthen the innovation leadership, digital intelligence, empowerment, synergistic co-construction, and contribute to the high-quality development of the national special steel industry.